Crusher Hammer

Your Professional Crusher Hammer Supplier

Jinan Yideli Co., Ltd. was founded in 2001. It is a national standard setting unit for wear-resistant castings. Its products are mining crushers and supporting equipment, The company has strong technical strength and rich professional manufacturing experience. The general manager has won provincial and above science and technology progress awards many times, including 1 National Science and Technology Progress Award, 1 National Machinery Committee Science and Technology Progress Award, and 2 Shandong Science and Technology Progress Awards. The company is now the Shandong Enterprise Technology Center and a national high-tech enterprise.

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why choose us

Our Certifications

It has passed ISO9001:2015 quality management system certification, ISO14001:2015 environmental management system certification, and ISO45001:2018 occupational health and safety management system certification.

Product Application

Widely used in metallurgy, building materials, electric power, mining and other industries, used for crushing sand, gravel, metal ore, coal, cement and scrap steel.

Production Market

China, Shandong Province's well-known brands and gazelle enterprises, exported to the United States, Germany, Canada, Israel, Singapore, Colombia, India, Vietnam, Peru and more than a dozen other countries.

Our Service

Provide consumers with consultation and answering services on product use and other aspects; understand the product use in real time, and provide return and exchange services when there are quality problems with the product.

Bi Metal Hammer

Bi Metal Hammer are composite hammers that incorporate distinct materials and manufacturing processes to enhance the performance of the crusher. Bimetal refers to the combination of a high-carbon steel alloy and a tungsten carbide alloy. The high-carbon steel matrix provides a sturdy foundation that improves durability. Meanwhile, the tungsten carbide enhances its strength, toughness, and wear resistance. This combination results in bimetal crusher hammers that have better resistance to wear and impact.

Material	Microstructure	Impact Toughness AK (J/cm2)	Rockwell Hardness (HRC)	Service Life
45#Cast steel	F+P	≥30		Three times longer than that of high manganese steel
High alloy chromium	M7C3+M23C6+M+A	≥8	≥59
High alloy chromium	M7C3+M23C6+M+A	≥8	≥61

Features of Bi Metal Hammer

Bimetal Composite Structure: Tough alloy steel base ensures high impact resistance, while the cast iron working surface provides outstanding wear protection.

Extended Service Life: Designed to withstand extreme abrasion and impact, reducing downtime and maintenance costs.

Precision Manufacturing: Manufactured using advanced casting and bonding technology for superior bonding strength and structural integrity.

Versatile Application: Ideal for cement plants, mining operations, power plants, and metallurgy industries.

Custom Sizes Available: Tailored to meet your specific crusher model and operational requirements.

Types of Bi Metal Hammer

Bimetallic composite:

Bimetallic composites are hammers with high wear-resistant areas and impact-proof substrates. This combination offers the hammer protection against high-impact and high-abrasion materials. These hammers are suitable for mid-hardness and high-abrasion materials.

Double-material hammers:

Double-material hammers are hammers with high-chromium cast iron striking surfaces and low-alloy steel back bodies. The back body provides the hammer with resistance to impact. Simultaneously, the high-chromium part offers abrasion resistance. These types of hammers are suitable for crushing cement, sand, and aggregate, among others.

Tungsten titanium alloy hammer:

These types of hammers have tungsten titanium alloys in the working surface and integration of titanium and iron in other parts. The titanium and iron integration improves the tensile strength of the hammers, while the tungsten titanium alloy enhances their resistance to impact and abrasion. They are suitable for mid-hard and mid-abrasion materials.

High manganese steel and high chromium iron:

These hammers combine high manganese steel with high chromium iron. The high manganese composition provides the hammers with ductility and impact resistance. In contrast, the high chromium iron improves the abrasion resistance. Such a combination results in hammers that can resist both high impact and high abrasion.

Applications of Bi Metal Hammer

Glass recycling facilities

In glass recycling facilities, Bi Metal Hammer are used to crush discarded glass containers and bottles into small pieces for efficient processing and recycling.

Mining industry

In the mining industry, Bi Metal Hammer are used for hammer mills to crush ore, stone, and rock to extract valuable minerals and metals.

Garbage disposal plants

Bi Metal Hammer are widely used in the waste disposal industry, where the service life is short and the wear is serious. The use of bimetallic hammer heads can effectively reduce the disposal cost of waste.

Cement manufacturing

In cement production, Bi Metal Hammerare used to crush raw materials like limestone and gypsum. This ensures the right particle size for further processing and cement production.

Asphalt recycling plants

In asphalt recycling plants, Bi Metal Hammer are used to crush reclaimed asphalt pavement (RAP) and other aggregates. They help produce high-quality asphalt mix for road construction.

Stone quarries

In stone quarries, Bi Metal Hammer are used in crushers to break down large stones, rocks, and aggregates for construction projects, roads, and infrastructure development.

Food processing

In food processing, Bi Metal Hammer are used to crush and process fruits, vegetables, and grains. They play a vital role in the production of juices, purees, and other food products.

How to Choose Bi Metal Hammer

Materials: Customers should note the two materials used to make the bimetal hammer. They should consider the core's material and the surface's alloy material. The chosen materials should withstand heavy-impact conditions and provide strength and flexibility to the hammer.

Coating: The outer surface of the hammer has different coatings for various applications. customers should choose the alloy coating that suits their crusher's material, whether manganese steel, alloyed chromium, or others.

Size: Size is an important factor in the performance of the crusher. When choosing a hammer, customers should ensure that its dimensions are compatible with the crusher machine. They should pay attention to its weight to ensure optimal function.

Quality: Customers should get hammers that meet international standards. They can request quality reports on the hammer to be used in the crusher.

Performance: The bimetal hammer's performance will directly impact the efficiency of the machine. Customers should assess the bimetal hammer's performance reports and overall destruction rate. The data will show how well the hammer works and help buyers choose the most ideal one for the material they are crushing.

Supplier: Customers should consider the supplier's experience in manufacturing and exporting bimetal hammers. A supplier with many years of expertise in this field will have a better knowledge of the market and provide more developed products.

Cost: Customers should consider the bimetal hammer's price and cost. They can ensure a good ROI by comparing the cost with the performance, quality, and other factors mentioned above.

Specifications and Maintenance of Bi Metal Hammer

Dimensions:

These specify the overall size and weight, which is critical to ensuring that the hammer correctly fits into the crusher setup.

Capacity:

This specifies the amount of material the hammer can process in a given timeframe. It is essential for determining the crusher's production rate.

Wear Resistance:

Bimetal hammers are made with two different metals combined to provide excellent wear resistance and impact toughness, which increases the lifecycle of the hammer.

Design:

Bimetal hammers are typically available in various designs, including single pinch, double pinch, etc. Each design is used for specific types of crushers and applications.

Maintenance

Regular Inspection: Conduct regular inspections to identify early signs of wear and tear so that issues can be addressed proactively.

Dust Control: Implement dust control methods, such as using wet suppression or enclosure to minimize exposure to harmful dust.

Working in dusty environments can lead to respiratory-related issues; therefore, wiping the hammers every day is a good preventive measure. In addition to this, workers should also wear proper PPEs to safeguard against dust exposure.

Proper Lubrication: Ensure proper lubrication of moving parts of the crusher so that friction and wear are reduced.

Safe Handling: Use proper lifting equipment when transporting and handling the hammer to prevent injuries and damage to the equipment.

Our Certificate

FAQ

Q: How long is your delivery time?

A: Generally it is 5~10 days if the goods are in stock.Or it is 30 days if the goods are not in stock, it is according to quantity.

Q: What is your terms of payment ?

A: Our payment terms are negotiable , like Payment ≤ 1000USD, 100% in advance. Payment ≥1000USD, 50% T/T in advance , balance before shipment.

Q: I have some special requirement about specifications.

A: We have a well-rounded product range, which endows us with the capability of applying many special specifications. Please feel free to contact us with yours.

Q: Can I have my own logo on the product?

A: Sure, we can apply your own logo on the products according to your drawings

Q: Do you provide after-sale service?

A: Yes. The warranty period of our machines is one year, and we have a professional after-sale team to promptly and thoroughly solve your problems.

As one of the most professional crusher hammer manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy high-grade crusher hammer for sale here from our factory.

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